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  • Building 1, 6200 Hutai Road, Baoshan District, Shanghai, China
  • +8613003178786
  • sales@lingyufab.com

Fire Rated Metal Door

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Leading Fire Rated Metal Door Manufacturer

Leading Fire Rated Metal Door Manufacturer

As a premier sheet metal fabrication and assembly manufacturer and supplier, Lingyufab leverages decades of advanced manufacturing expertise to produce robust, life-saving Fire Rated Metal Doors. Established in 2003, our state-of-the-art facility integrates high-precision laser cutting, CNC press brake forming, and certified welding to construct commercial doors that meet the most stringent safety standards. We manage the entire custom production cycle in-house, ensuring that every steel fire door delivers uncompromising structural integrity, precise dimensional tolerances, and reliable thermal resistance tailored to the exact specifications of global contractors and builders.

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China Fire Rated Metal Door Manufacturer

Lingyufab is based in Shanghai, where a mature industrial supply chain and an experienced workforce allow us to produce fire rated metal doors at competitive prices. We follow the ISO 9001:2015 quality management system, and because production stays in-house, customers avoid the markup that comes with outsourcing—typically saving 15 to 20 percent. We handle order sizes from a single sample to 100-piece pilot runs to ongoing mass production, with current monthly output exceeding 5,000 units.

Fire Rated Metal Door Techspecs

Fire rated metal doors are safety-critical components, so specifications are driven by fire resistance, structural integrity, and code compliance.

Materials
Galvanized steel, stainless steel (304 and 316), and carbon steel
Door Leaf Thickness
0.8mm to 2.0mm, with internal core options including rock wool, honeycomb, or composite fire-resistant materials
Dimensional Tolerances
±0.5mm for critical features
Standard Features
Precision-formed door leaves and frames, reinforced hinge and lock mounting points, and intumescent seal provisions
Fire Ratings
60, 90, and 120 minutes
Surface Finishing
Powder coating with any RAL color, galvanizing, and e-coating available upon request
Traceability
Every batch is backed by Mill Test Certificates ensuring full material traceability
Custom Fire Rated Metal Door Parts

Every building project has its own opening sizes, fire ratings, and hardware requirements, so Lingyufab treats each fire rated metal door as a custom project rather than a catalog item. We produce:

Single-Leaf Fire Doors
for stairwells and equipment rooms
Double-Leaf Fire Doors
for corridors and lobbies
Fire Rated Roll-Up Doors
for large openings
Fire Door Frames
with reinforced profiles
Door Leaves with Hardware Preparations
custom hinge and lock cutouts
Vision Panel Cutouts
with fire-rated glazing

We also handle custom sizes, hardware preparations, and finish colors based on your drawings or samples. Our engineering team can assist with design optimization and code compliance, and reverse engineering is available if only a physical sample exists. Prototyping starts at zero MOQ.

Fire Rated Metal Door Applied in Sheet Metal Fabrication

A fire rated metal door may look like a simple steel panel, but producing one consistently involves several sheet metal processes working in sequence. Laser cutting shapes the flat blanks, CNC bending forms the door leaf and frame profiles, stamping creates hinge and lock mounting features, welding joins multi-piece assemblies and reinforcement plates, and surface treatment prepares the door for its working environment. At Lingyufab, all of these steps happen under one roof rather than being handed off between vendors, which keeps tolerances tight and lead times predictable. Because fasteners are also made in-house, hinge reinforcement plates and lock mounting hardware can be pre-installed before the doors ship, reducing assembly work at the customer's end.

Fusible-Link-Louvered-Fire-Door

Fusible-Link-Louvered-Fire-Door

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Commercial-Flush-Steel-Fire-Door

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Fire-Rated-Metal-Door-with-Vision-Lite

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Double-Hollow-Metal-Fire-Doors

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Features of Fire Rated Metal Door

The core features of a Fire Rated Metal Door are engineered to halt the spread of flames and smoke while maintaining structural stability under extreme heat. Fabricated from heavy-gauge galvanized or stainless steel, these custom hollow metal doors are internally reinforced with specialized fire-resistant insulating cores, such as high-density mineral wool, to provide an exceptional thermal barrier. Key structural attributes include heavy-duty welded frames, seamless interlocking edges, and factory-prepared mounting points for UL-listed panic hardware, intumescent perimeter seals, and heavy-duty self-closing hinges, ensuring fail-safe operation and strict compliance with international building codes.

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Features of Fire Rated Metal Door
Applications of Fire Rated Metal Door

Applications of Fire Rated Metal Door

The critical safety applications of a Fire Rated Metal Door span across diverse commercial, industrial, and institutional environments where personnel protection and property preservation are paramount. These heavy-duty steel doors are essential installations for compartmentalizing emergency exit stairwells, secure server rooms, and electrical enclosures within hospitals, educational facilities, and high-rise office buildings. Furthermore, heavy manufacturing plants, chemical processing facilities, and warehouse logistics centers rely on these durable doors to isolate hazardous zones, securely containing potential fire outbreaks while providing designated safe egress routes during critical emergencies.

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What is Fire Rated Metal Door?

A fire rated metal door is a specialized door assembly engineered to resist the spread of fire and smoke between compartments of a building. It is not just a steel panel—it is a complete system that includes the door leaf, frame, hinges, locks, closers, and intumescent seals, all designed to work together as a tested assembly to contain fire for a specified period. Fire rated metal doors are typically constructed from galvanized steel, stainless steel, or carbon steel, with internal cores of rock wool, honeycomb, or composite fire-resistant materials. The door leaf and frame are reinforced at critical points to maintain structural integrity under fire conditions. They are used in stairwells, corridors, equipment rooms, and other locations where building codes require a fire separation to protect occupants and property.

Features of Fire Rated Metal Door
Fire Resistance
Rated for 60, 90, or 120 minutes of fire containment, verified through standard fire testing such as UL 10C or BS 476.
Intumescent Seals
Expand when exposed to heat to seal gaps between the door and frame, preventing smoke and hot gases from passing through.
Reinforced Construction
Door leaves and frames are reinforced at hinge and lock mounting points to maintain structural integrity during a fire and resist warping under thermal stress.
Material Options
Galvanized steel for cost-effective corrosion resistance, stainless steel for harsh environments, or carbon steel for standard interior applications.
Core Insulation
Rock wool or honeycomb cores provide thermal insulation and structural rigidity, helping the door maintain its shape under fire exposure.
Hardware Compatibility
Prepared for standard fire-rated hinges, closers, and locks, ensuring the complete assembly meets code requirements.
Surface Finishing
Powder coating in any RAL color for appearance and corrosion protection, with galvanizing and e-coating available for specific environments.
Full Traceability
Every batch backed by Mill Test Certificates (MTC) for complete material traceability.
Applications of Fire Rated Metal Door
Stairwells and Exit Routes
Containing fire and smoke to keep escape routes usable during an emergency, giving occupants time to evacuate safely.
Corridors and Lobbies
Separating fire compartments in commercial buildings, hotels, and hospitals to limit fire spread and protect property.
Equipment Rooms
Protecting electrical, mechanical, and server rooms from external fire and preventing internal fire from spreading to other areas.
Industrial Facilities
Containing fire hazards in manufacturing and chemical plants where flammable materials are present.
Warehouses and Storage Areas
Preventing fire spread in high-load storage environments where rapid fire growth is a concern.
Commercial Kitchens
Separating cooking areas from other spaces to contain grease fires and prevent them from spreading.

Lingyufab supports 1-piece prototyping, 100-piece pilot runs, and high-volume mass production with monthly delivery exceeding 5,000 units.

Fire Rated Metal Door Guide for Sheet Metal Assembly

Producing a fire rated metal door that performs correctly and installs efficiently comes down to a few practical points:

Fire Rating Requirements
Determine the required fire rating (60, 90, or 120 minutes) based on building codes and the location of the door in the building.
Material and Core Selection
Match the door material and internal core to the fire rating and environmental conditions, ensuring the assembly meets the required performance.
Frame and Hardware Compatibility
Ensure the door leaf, frame, hinges, and locks are all rated for the same fire performance and tested as a complete assembly.
Intumescent Seal Integration
Design the door and frame to accommodate intumescent seals that expand under heat, sealing gaps and preventing smoke passage.
Hardware Preparation
Pre-drill and reinforce hinge and lock mounting points to maintain door integrity during a fire and ensure proper hardware operation.
Surface Treatment
Choose a finish based on exposure and appearance requirements: powder coating for color matching, galvanizing for corrosion resistance, or e-coating for complex geometries.
Pre-installed Hardware
Hinge reinforcement plates and lock mounting hardware can be pre-installed before shipment to simplify final installation on site.
Fire Rated Metal Door Material
Galvanized Steel
Cost-effective corrosion resistance; suitable for most interior fire door applications and general commercial buildings.
Stainless Steel 304
Good corrosion resistance for food processing, chemical, and outdoor environments where hygiene and durability are important.
Stainless Steel 316
Higher corrosion resistance for coastal, chemical, and marine exposure, suitable for the most demanding environments.
Carbon Steel
Standard structural material for fire door leaves and frames in dry, interior applications where corrosion is not a concern.

Door leaf thickness typically ranges from 0.8mm to 2.0mm, with internal cores of rock wool, honeycomb, or composite fire-resistant materials. The core material and thickness are selected based on the required fire rating and structural performance.

Fire Rated Metal Door Accuracy

A fire rated metal door that does not fit properly can compromise the fire seal and allow smoke to pass, so dimensional accuracy matters throughout production.

Dimensional Tolerances
±0.5mm for critical features and frame dimensions, ensuring proper fit within the opening.
Frame Squareness
Controlled to ensure proper door fit and seal compression, preventing gaps that could allow smoke to pass.
Hinge and Lock Alignment
Precise positioning for proper hardware operation and door swing, ensuring the door closes correctly under fire conditions.
Flatness
Controlled to prevent distortion during forming and assembly, maintaining the door's ability to seal against the frame.
Surface Finish Consistency
Uniform coating thickness for reliable corrosion protection and appearance.

These standards are maintained through laser cutting, CNC bending, stamping, and welding equipment, along with in-process inspection and final quality checks.

How to Control Quality for Fire Rated Metal Door?

Quality control covers the full production sequence:

Raw Material Inspection
Incoming materials are verified with Mill Test Certificates to confirm chemical composition and mechanical properties meet specifications.
In-process Inspection
Cutting, stamping, bending, and welding operations are monitored for dimensional accuracy and surface condition throughout production.
Dimensional Verification
Critical dimensions, frame squareness, and hardware preparations are checked against engineering drawings.
Hardware Fit Check
Hinges, locks, and closers are test-fitted to confirm proper operation and alignment with the door and frame.
Surface Finish Inspection
Coating thickness, uniformity, and adhesion are inspected, along with overall appearance and color consistency.
Assembly Fit Check
First-article samples are test-fitted to confirm door and frame compatibility and proper seal compression.
Final Inspection
Completed parts are inspected before shipment to ensure they meet customer requirements and fire rating specifications.
Traceability
Each batch is assigned a unique batch number linking production records, material certificates, and inspection reports for full traceability.
ISO 9001:2015 Compliance
All quality processes operate under our ISO 9001:2015 certified quality management system.
What Parts Can Be Manufactured by Fire Rated Metal Door?

Lingyufab produces a range of fire rated metal door and related components:

Single-Leaf Fire Doors
for stairwells and equipment rooms
Double-Leaf Fire Doors
for corridors and lobbies
Fire Rated Roll-Up Doors
for large openings
Fire Door Frames
with reinforced profiles
Door Leaves with Hardware Preparations
custom hinge and lock cutouts
Vision Panel Cutouts
with fire-rated glazing
Intumescent Seal Retainers
for smoke and fire sealing
Hinge Reinforcement Plates
for structural integrity
Lock Mounting Plates
for secure hardware installation
Custom Hole Pattern Panels
tailored to specific hardware requirements
Door Closer Reinforcement Plates
for overhead closer mounting
Astragals and Meeting Stile Covers
for double-leaf door assemblies
Fire Rated Metal Door Manufacturer

Lingyufab (Shanghai Lingyu Industrial Co., Ltd.) is a professional sheet metal fabrication and assembly manufacturer, established in 2003. Fire rated metal doors are one of the main product categories within our broader sheet metal manufacturing business.

Our Shanghai facility handles laser cutting, CNC bending, stamping, welding, and surface treatment in-house, giving us full control over dimensional accuracy and finish quality. We are ISO 9001:2015 certified and support projects ranging from a single prototype to 100-piece pilot runs to high-volume production exceeding 5,000 units per month. In-house fastener manufacturing allows us to pre-install hinge reinforcement plates and lock mounting hardware before shipment, reducing assembly work for our customers.

As a Mitsubishi Electric certified core supplier, we serve commercial, industrial, and infrastructure customers with reliable, cost-effective fire rated metal door solutions. With competitive pricing, 15-20% cost savings through in-house production, and full material traceability with MTC for every batch, Lingyufab delivers dependable fire rated metal door solutions for customers worldwide.

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