Lingyufab
+8613003178786+8613003178786          Lingyufabsales@lingyufab.com
Lingyufab
  • Home
  • Sheet Metal Assemblies
    • Communication and Power Module Components Communication and Power Module Components
    • Precision Support and Mounting Brackets Precision Support and Mounting Brackets
    •  Outdoor Electrical Enclosures Outdoor Electrical Enclosures
    • Precision Electrical-Control-Box Assembly Precision Electrical-Control-Box Assembly
    • Precision Fan Case Assembly Precision Fan Case Assembly
    • Server and Networking Chassis Components Server and Networking Chassis Components
    • Custom Stud-Welded Sub-Assemblies Custom Stud-Welded Sub-Assemblies
    • Custom Self-clinching Integrated Components Custom Self-clinching Integrated Components
    • Custom Nut-Welded Sub-Assemblies Custom Nut-Welded Sub-Assemblies
  • Fasteners
    • Self-tapping Screw Self-tapping Screw
    • Hex Flange Nuts Hex Flange Nuts
    • Hex Flange Bolt Hex Flange Bolt
    • Weld Nuts Weld Nuts
    • Weld Bolt Weld Bolt
    • Machine Screws Machine Screws
    • Thread Rolling Screws Thread Rolling Screws
    • Hex Head Bolts (ISO 4017 / JIS B 1180) Hex Head Bolts (ISO 4017 / JIS B 1180)
    • Cap Nuts / Acorn Nuts Cap Nuts / Acorn Nuts
    • socket button head screws socket button head screws
  • Services
    • Raw Material Preparation Raw Material Preparation
    • Sheet Metal Prototyping Sheet Metal Prototyping
    • Sheet Metal Bending Sheet Metal Bending
    • Press Brake Forming Press Brake Forming
    • Sheet Metal Punching Sheet Metal Punching
    • CNC Bending CNC Bending
    • Laser Cutting Laser Cutting
    • Laser Welding Laser Welding
    • Sheet Metal Fabrication Sheet Metal Fabrication
  • Support
    • About
    • News
    • Applications
    • Manufacturing Capacity
    • Cases
    • FAQ
    • Certificate
    • Quality Inspection
    • About Shipping
  • Contact
Get a Quote
Lingyufab
Get a Quote

Contact Info

  • Building 1, 6200 Hutai Road, Baoshan District, Shanghai, China
  • +8613003178786
  • sales@lingyufab.com

Battery Tray

  • Home
  • Applications
Leading Battery Tray Manufacturer

Leading Battery Tray Manufacturer

Lingyufab (Shanghai Lingyu Industrial Co., Ltd.), founded in 2003, has grown into a trusted manufacturing partner for battery trays, backed by more than two decades of hands-on experience in precision sheet metal fabrication. Our Shanghai facility brings together laser cutting, CNC bending, stamping, welding, and powder coating under one roof, allowing us to handle everything from a single prototype to full-scale production. As a Mitsubishi Electric certified core supplier, we hold ourselves to Japanese quality standards across every project. Whether for electric vehicles, energy storage systems, or industrial backup power, we work with carbon steel, stainless steel, and aluminum to deliver battery trays that meet the demands of modern power applications.

Get a Quote
China Battery Tray Manufacturer

Lingyufab operates out of Shanghai, where access to a mature supply chain and an experienced workforce allows us to manufacture battery trays at prices that stay competitive without cutting corners. Our quality system follows ISO 9001:2015, and because production stays in-house, customers avoid the markup that comes with outsourcing—typically saving 15 to 20 percent. We are comfortable working at any scale, from a single sample to pilot batches of 100 to ongoing mass production, with monthly capacity currently exceeding 5,000 units.

Battery Tray Techspecs

Battery trays are built around the specific demands of each application.

Materials
Carbon steel (Q235, Q345), stainless steel (304 and 316), and aluminum (5052, 6061), selecting the material based on weight targets, corrosion exposure, and structural loads
Thickness Range
1.5mm to 6.0mm
Dimensional Tolerances
±0.3mm for critical features
Standard Features
Reinforced mounting points, pre-punched module fixation holes, cable routing openings, and thermal management provisions
Surface Finishing
Powder coating, galvanizing, and anodizing are available for surface protection
Traceability
Every batch is supported by Mill Test Certificates for full traceability
Custom Battery Tray Parts

Every battery pack has its own footprint, so Lingyufab approaches each battery tray as a custom project. We produce:

EV Battery Trays
for electric vehicle packs
Energy Storage Battery Trays
for rack and container systems
Steel Battery Trays
for commercial and industrial vehicles
Aluminum Battery Trays
for lightweight applications
Welded Tray Assemblies
for high-strength requirements
Perforated or Vented Trays
for thermal management

Our engineering team can assist with design optimization, structural analysis, and cost reduction, and we offer reverse engineering if only a physical sample is available. Prototyping starts at zero MOQ.

Battery Tray Applied in Sheet Metal Fabrication

Battery trays are a good example of how different sheet metal processes need to work together. Laser cutting shapes the blank, CNC bending forms the structure, stamping creates mounting features, welding locks everything together, and surface treatment prepares the tray for its working environment. At Lingyufab, all of these steps happen under one roof rather than being split across multiple vendors, which keeps quality consistent and lead times short. Because we also manufacture fasteners in-house, mounting studs, grounding nuts, and other hardware can be pre-installed before the tray ships, saving customers time during final assembly.

EV-Battery-Tray

EV-Battery-Tray

Send Inquiry Now
Stamped-Steel-Battery-Tray

Stamped-Steel-Battery-Tray

Send Inquiry Now
Energy-Storage-Battery-Tray

Energy-Storage-Battery-Tray

Send Inquiry Now
Aluminum-Extrusion-Battery-Tray

Aluminum-Extrusion-Battery-Tray

Send Inquiry Now

Features of Battery Tray

Battery trays are built to carry weight, absorb vibration, and protect what matters inside. Depending on the application, they can be formed from carbon steel for strength and cost efficiency, stainless steel for corrosion-prone environments, or aluminum when weight savings are a priority. A well-made tray typically includes reinforced mounting points, precise hole patterns for module fixation, and provisions for thermal management and cable routing. Powder coating, galvanizing, or anodizing can be applied to extend service life. Each batch ships with Mill Test Certificates so material traceability is never an afterthought.

Get a Quote
Features of Battery Tray
Applications of Battery Tray

Applications of Battery Tray

Battery trays are found wherever batteries need to be held securely and protected from vibration, impact, and environmental exposure. In electric vehicles, they form the structural base for high-voltage battery packs, often doubling as part of the chassis. In energy storage systems, they support rack-mounted or containerized battery modules for grid, commercial, and residential use. Industrial backup power, telecom base stations, and UPS systems also rely on battery trays to keep critical power supplies stable. Lingyufab supports 1-piece prototyping, 100-piece pilot runs, and high-volume mass production with monthly delivery exceeding 5,000 units.

Get a Quote
What is Battery Tray?

A battery tray is a structural component that holds battery modules or packs in place, protecting them from vibration, impact, and environmental exposure. It is more than a simple container—it acts as a load-bearing base, a mounting interface, and often part of the thermal management system. Battery trays are used across electric vehicles, energy storage systems, industrial backup power, and telecom infrastructure. Depending on the application, they may be fabricated from carbon steel, stainless steel, or aluminum, with surface treatments applied to resist corrosion and extend service life.

Features of Battery Tray

Battery trays are designed around three priorities: strength, protection, and fit.

Structural Integrity
Built to carry the weight of battery modules and withstand vibration and shock during operation.
Material Choice
Carbon steel for cost-effective strength, stainless steel for corrosive environments, or aluminum for weight-sensitive applications.
Reinforced Mounting Points
Pre-punched holes and reinforced areas ensure secure module fixation and reliable installation.
Thermal Management Provisions
Ventilation openings, perforations, or integrated cooling channels help manage heat buildup.
Cable Routing Openings
Designed-in passages keep wiring organized and protected.
Corrosion Protection
Powder coating, galvanizing, or anodizing extends service life in demanding environments.
Full Traceability
Every batch is supported by Mill Test Certificates (MTC).
Applications of Battery Tray

Battery trays are used wherever batteries need secure, protected housing.

Electric Vehicles
Structural base for high-voltage battery packs, often integrated into the chassis.
Energy Storage Systems
Rack-mounted or containerized battery modules for grid, commercial, and residential storage.
Industrial Backup Power
UPS systems and emergency power supplies.
Telecommunications
Base station backup battery housing.
Commercial Vehicles
Battery support for trucks, buses, and specialty vehicles.

Lingyufab supports 1-piece prototyping, 100-piece pilot runs, and high-volume mass production with monthly delivery exceeding 5,000 units.

Battery Tray Guide for Sheet Metal Assembly

Designing a battery tray involves several practical considerations:

Load Requirements
Determine the static and dynamic loads the tray must carry, including battery weight and vibration from the operating environment.
Material Selection
Balance strength, weight, and corrosion resistance. Carbon steel is cost-effective, stainless steel offers corrosion resistance, and aluminum reduces weight.
Mounting Interface
Ensure mounting points align with the vehicle or rack structure, and reinforce critical load-bearing areas.
Thermal Management
Plan for ventilation or cooling based on battery chemistry and operating conditions.
Cable Routing
Design openings and passages that keep wiring organized and protected from sharp edges.
Surface Treatment
Choose powder coating, galvanizing, or anodizing based on environmental exposure.
Pre-installed Hardware
In-house fastener manufacturing allows mounting studs, grounding nuts, and other hardware to be pre-installed before shipping.
Battery Tray Material
Carbon Steel (Q235, Q345)
High strength, weldable, cost-effective – Industrial battery trays, commercial vehicle applications.
Stainless Steel 304
Excellent corrosion resistance, good formability – Food processing, chemical plants, outdoor installations.
Stainless Steel 316
Superior corrosion resistance, marine-grade – Coastal environments, chemical exposure, medical equipment.
Aluminum (5052, 6061)
Lightweight, corrosion resistant, thermally conductive – EV battery trays, portable equipment, cleanroom applications.

Thickness typically ranges from 1.5mm to 6.0mm depending on load requirements.

Battery Tray Accuracy

Battery trays need to fit precisely into their mounting environment and hold modules securely.

Dimensional Tolerances
±0.3mm for critical features and mounting points.
Flatness
Controlled within 1.0mm per meter to ensure stable module support.
Hole Alignment
Precise hole positioning for module fixation and mounting hardware.
Squareness
Corners maintained within 1.0mm per meter to ensure proper assembly.
Weld Quality
Consistent weld integrity for structural strength.

These standards are maintained through advanced laser cutting, CNC bending, and welding equipment, combined with rigorous in-process inspection and final quality control checks.

How to Control Quality for Battery Tray?

Lingyufab implements a comprehensive quality control system for battery trays:

Raw Material Inspection
All incoming materials are verified with Mill Test Certificates (MTC) to ensure chemical composition and mechanical properties meet specifications.
In-process Inspection
Laser cutting and CNC bending accuracy are monitored throughout production. Weld quality is inspected visually and with non-destructive testing methods.
Dimensional Verification
Automated measuring equipment is used to verify tray dimensions, hole positions, and flatness against engineering drawings.
Flatness Testing
Each tray undergoes flatness inspection on granite surface plates to ensure stable module support.
Surface Finish Inspection
Coating thickness is measured using non-destructive thickness gauges. Visual inspection ensures uniform coverage and no surface defects.
Assembly Fit Check
Prototype and first-article samples undergo full assembly fit checks to verify hole alignment, hardware installation, and overall geometry.
Dimensional Final Inspection
100% inspection of critical dimensions for prototype and first-article samples, with statistical sampling for mass production runs.
Traceability
Every batch is assigned a unique batch number linking all production records, material certificates, and inspection reports for full traceability.
ISO 9001:2015 Compliance
All quality processes are documented and audited under our ISO 9001:2015 certified quality management system.
What Parts Can Be Manufactured by Battery Tray?

Battery trays can be fabricated into various configurations to suit different applications:

EV Battery Trays
for electric vehicle battery packs
Energy Storage Battery Trays
for rack and container systems
Steel Battery Trays
for commercial and industrial vehicles
Aluminum Battery Trays
for lightweight applications
Welded Tray Assemblies
for high-strength requirements
Perforated or Vented Trays
for thermal management
Custom Hole Pattern Trays
tailored to specific module footprints
Battery Box Enclosures
for additional protection and sealing
Module Support Frames
for internal module mounting
Thermal Management Plates
integrated cooling or heating elements
Battery Tray Manufacturer

Lingyufab (Shanghai Lingyu Industrial Co., Ltd.), established in 2003, is a leading battery tray manufacturer with over 20 years of precision sheet metal fabrication experience. As a Mitsubishi Electric certified core supplier adhering to Japanese quality standards, we combine advanced laser cutting, CNC bending, stamping, welding, and powder coating to produce high-quality battery tray solutions for industrial applications.

Our ISO 9001:2015 certified facility in Shanghai offers end-to-end services from design assistance to mass production. We support 1-piece prototyping for design validation, 100-piece pilot runs for testing, and high-volume mass production with monthly output exceeding 5,000 units. Backed by in-house fastener manufacturing, we can pre-install mounting studs, grounding nuts, and assembly hardware directly onto your trays, streamlining your supply chain and reducing assembly time.

With competitive pricing, 15-20% cost savings through in-house production, and full material traceability with MTC for every batch, Lingyufab delivers reliable, cost-effective battery tray solutions for electric vehicles, energy storage, industrial backup power, and telecommunications sectors worldwide.

Electrical-Control-Box Assembly: Indoor vs. Outdoor Design Considerations

Electrical-Control-Box Assembly: Indoor vs. Outdoor Design Considerations

Indoor vs outdoor electrical-control-box: key design differences and selection tips.

Read More
Industrial Machinery Enclosures: Custom Sheet Metal Solutions

Industrial Machinery Enclosures: Custom Sheet Metal Solutions

Custom machinery enclosures for industrial equipment. Durable sheet metal solutions for harsh factory environments.

Read More
Custom Metal Components for Server and Networking Chassis

Custom Metal Components for Server and Networking Chassis

Server chassis fabrication guide. Custom sheet metal components for 19-inch rack mount networking equipment.

Read More
Precision Fan Case Assembly: From Sheet Metal to High-Performance Cooling Solutions

Precision Fan Case Assembly: From Sheet Metal to High-Performance Cooling Solutions

Precision fan case assembly guide. Manufacturing process, quality considerations, and applications for cooling solutions.

Read More

One stop sheet metal and fastener manufacturer.PDF(6.8M)

Contact

Over 8000pcs of Fasteners and Metal Sheet Assemblies Delivered Monthly.

+8613003178786
sales@lingyufab.com
Get a Quote

Useful Links

  • Sheet Metal Assemblies
  • Fasteners
  • Services
  • Support
  • Contact

Metal Sheets Assemblies

  • Enclosure & Chassis Assemblies
  • Internal Structural & Functional Components
  • Pre-installed Hardware & Sub-Assemblies

Let’s Build Something Great Together

  • Core Supplier Qualification
  • Advanced Machinery
  • One-Stop Solution
Free
Consultation

Privacy   Terms   Sitemap

Get Metal Sheet Assemblies with 50 Global Clients.

Copyrights © 2026 By Lingyufab
All Rights Reserved.

Get a Quote

Request quote and samples